How Substation+ Improves Aging Grid Management

Bentley Systems has unveiled the OpenUtilities Substation+, a software equipped with iTwin feature, AI, and real-time collaboration to help improve aging grid management through faster issue detection and real-time workflow sync.

According to Director of Product Development at Bentley Systems Michael Antonishen, Substation+ is built to modernize how substations are designed, built, and maintained.

In a digitized world, substations act as the nervous system of the electrical grid – monitoring, controlling, and protecting the flow of electricity through the system.

With Substation+, utilities can use intelligent 3D modeling, AI-enabled design assistance, and collaborative workflows to ensure their aging infrastructure can be improved in time to meet today’s demands.

Up to the present day, most traditional substation design has relied heavily on 2D and 3D drawing software—legacy tools that, while functional, keep engineers tethered to traditional linear workflows, which can create bottlenecks, limit information sharing, and slow down projects overall.

Bentley Systems SVP of Open Applications Francois Valois speaks during the main keynote Wednesday, Oct. 15, during Year in Infrastructure 2025 and Going Digital Awards. (Photo courtesy of Bentley Systems)

Built on Bentley’s iTwin platform, Substation+ is data-centric and designed for real-time collaboration across disciplines and teams. Work order branches allow many users to work on the same model simultaneously, syncing updates to a shared source of truth in the cloud – enhancing visibility of parallel workstreams and eliminating manual version management.

In addition to this, Substation+ sets itself apart through its ability to embed intelligence directly into 3D models and enable intuitive features for users of all skill levels. Unlike traditional CAD drawings, which simply represent visual geometry, the software offers detailed context about each component.

“Each model you’re building knows what’s a circuit breaker and what’s a transformer,” Antonishen explains. This semantic awareness enables automatic compatibility checks, clearance validation, and metadata integration—tedious tasks that engineers have traditionally performed manually.

An embedded Bentley CoPilot AI assistant further automates and improves the substation design process. Multiple autonomous agents work together to solve complex tasks, select appropriate equipment, and power decision-making. Engineers can upload dense design criteria documents and ask natural questions like, “Does this circuit breaker meet all design requirements?” The AI understands both the model properties and project requirements.

“Substation designers shouldn’t have to be expert 3D modelers or technology specialists,” Antonishen says. “Being able to use natural language to interact with the application and the model is both powerful and scalable.”

The data-centric and connected nature of Substation+, and other next-generation applications built on the iTwin platform, like OpenSite+, allows data to flow securely and seamlessly across the asset lifecycle. For example, engineers can reference data from Bentley products, such as OpenSite+ for civil design or SYNCHRO for construction management, and connect to enterprise systems like SAP or Maximo for asset management.

This approach proves especially valuable for brownfield projects—the majority of substation work—where existing documentation is often scattered or outdated.

“Large utility teams can work on the same projects at the same time, or on multiple projects at the same site at the same time, when building a model in multiple phases of the lifecycle,” says Antonishen. “It’s a combined ecosystem.”

- Video Advertisement -

Related Post

China Uses Digital Twin  to Build First Large-scale Power Station in Karst Geology

Shanghai Investigation, Design & Research Institute Co., Ltd. (SIDRI) has used Bentley’s digital engineering and digital twin technologies to overcome complex geological challenges at the Caiziba Pumped-Storage Power Station in Fengjie County, Chongqing, China. The project is the first large-scale pumped-storage power station built in an area with complex karst geology, where caves, fissures, underground […]

Viscan Transforms B29 Highway Project With Digital Twin Technology

Viscan GmbH has transformed its reality capture workflow for the B29 highway expansion in Baden-Württemberg, turning an initially unreliable digital process into a high-performance digital twin system for one of Germany’s first fully digital construction sites. The B29 project includes nine new structures, bridges, and retaining walls. Viscan’s role was to provide construction teams and […]

AI Could Predict Infrastructure Failures Weeks in Advance

AI-powered analytics are helping infrastructure engineers move from reacting to failures toward predicting problems before they become emergencies, according to Vahid Abdollahi, an Applied AI Scientist at Bentley Systems. Traditional monitoring often alerts operators only after a measurement crosses a fixed threshold. AI, however, can analyze data from multiple sensors to identify unusual patterns and […]

Bentley iTwin Capture Helps Transform City-Scale Digital Twin Development Across India

Almondz Global Infra-consultants Limited is helping transform city-scale digital twin development across India through the Government of Gujarat’s Project NAKSHA. Using Bentley’s iTwin Capture, the company created highly accurate digital twins by processing more than 100 terabytes of drone, LiDAR, and geospatial data, including over 500,000 images. The project supports smarter urban planning, disaster management, […]

Bentley Systems Expands Carbon Analysis Tools for Infrastructure Projects

Bentley Systems is highlighting its carbon analysis software as a tool to help infrastructure organizations reduce emissions, improve project efficiency, and comply with increasingly strict environmental regulations. The software, available through Bentley Infrastructure Cloud, is designed to help engineers and project teams assess the carbon impact of infrastructure projects from the earliest stages of planning […]

Bentley Systems Highlights AI-Powered Digital Twins to Improve Infrastructure Data Management

At the Cesium Developer Conference, Bentley Systems showcased how its Cesium platform, iTwin technology, and new AI tools can help solve a major infrastructure challenge: keeping project data connected throughout an asset’s entire lifecycle. Industry experts noted that valuable information created during design is often lost when projects move from planning to construction and maintenance. […]